Introduction
- Living organisms naturally change their shape to adapt to different environments, repair damage, and perform varied tasks.
- Examples include octopuses squeezing through small spaces, caterpillars using peristaltic movement, and salamanders regenerating lost limbs.
- In contrast, most traditional robots are rigid and designed for a single task without the ability to reconfigure their body.
- This research is inspired by biology to create robots that actively change their shape to gain new functionalities and adapt to challenges.
- Dynamic plasticity – the ability to change and adapt physically – is a key differentiator between living systems and artificial machines.
Biological Control of Shape
- Organisms regulate their shape through hierarchical processes, from cellular decisions up to whole-body structure.
- During development, a fertilized egg self-assembles into a precise three-dimensional structure that can adapt if disturbed.
- Regeneration examples include salamanders regrowing limbs and planaria flatworms rebuilding entire bodies from fragments.
- Cells use bioelectric networks to store pattern memories and coordinate shape change even outside the brain.
- This distributed form of intelligence shows how behavior, memory, and physical form are intertwined.
Simulated Shape Changing Robots
- Simulations are used to explore a vast design space since manufacturing multiple robot prototypes is costly and time consuming.
- Evolutionary and learning algorithms help discover nonintuitive designs by testing millions of configurations virtually.
- Simulated robots have learned to change shape to recover from damage, sometimes finding strategies that outperform conventional control methods.
- The design space is enormous even with a few building blocks; simulations help narrow down effective designs before physical realization.
- This process is like trying different recipes in a virtual kitchen until the best one is found.
Physical Shape Changing Robots
- Physical prototypes use multifunctional materials and soft robotics to change shape in the real world.
- Examples include robots that use cable-driven skins to sculpt their inner structure and shape memory alloys to bend or curl their bodies.
- Some designs allow robots to switch locomotion modes, such as changing from a cylindrical rolling shape to a flattened crawling form.
- Techniques like origami folding, inflatable cores, and variable-stiffness materials enable these robots to adapt to obstacles and varied terrain.
- The approach is similar to a sculptor adjusting clay – the robot’s body is reconfigured step by step to suit its task.
Grand Challenges
- There are several major challenges to creating fully adaptive shape changing robots.
Shape Sensing
- Robots need to know their own shape in real time to control their movement and adapt effectively.
- Traditional methods use rigid sensor arrays (like printed circuit boards with accelerometers), but these may not work well on continuously deforming soft robots.
- Emerging techniques include machine learning algorithms and optical fiber sensors to estimate the continuous shape of a robot.
- Designers must develop sensors that can handle stretching, bending, and in-plane strains – much like how human skin senses touch and pressure.
Shape Finding
- Determining the best shape for a robot in a given environment is not straightforward.
- Evolutionary algorithms and simulation can help identify optimal shapes by comparing different configurations.
- Robots must decide when to change shape, weighing energy costs and potential benefits, similar to a chef choosing the best recipe based on available ingredients.
- Current research explores automated pipelines that generate and test many shapes to find the most effective one for tasks such as locomotion or obstacle avoidance.
Shape Changing (Actuation and Control)
- Designing a robot that can continuously morph its structure involves integrating multiple actuation modes (for example, tension, bending, and volumetric expansion).
- Variable stiffness materials allow robots to lock in a shape once it has been achieved, reducing the energy needed to maintain that configuration.
- Control systems must work in closed-loop, constantly adjusting the robot’s shape based on sensor feedback, much like a thermostat regulating room temperature.
- Trade-offs exist between increasing the number of controllable degrees of freedom and the complexity of control and communication among sensors and actuators.
Conclusions and Outlook
- Shape changing robots represent a promising avenue for achieving adaptability similar to that found in biological organisms.
- Bioinspiration offers insights into regeneration, self-repair, and dynamic adaptation that can be applied to robotics.
- Current work in simulation and hardware shows that even small shape changes can lead to significant improvements in functionality.
- Future developments require advances in material science, sensor integration, and automated design algorithms to overcome the remaining challenges.
- Ultimately, these robots could have applications in medicine, search and rescue, and environments where adaptability is critical.